Basic Work Content And Productivity Improvement.

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Factors Affecting Basic Work Content - 

Basic work content is the minimum time required for production as per standard rate of working with the help of qualified worker and with perfect design and specifications.

The heart of the productivity improvement in any manufacturing organisation is depend on its basic work content.

Process of manufacturing is affected by some factors associated with basic work content.

Following are the factors affecting basic work content and thus on the productivity.

1.Workmen Efficiency:

Workmen enfluencing basic work content in following ways- 
  • Careless workemenship 
  • Accidents by workmen.
  • Absentism of workmen.
  • Idleness of workmen.
  • Lateness of workmen.
  • Indisciplined workmen.
 
2.Management Shortcomings:

Management is also responsible for enfluence on basic work content .
Some management shortcomings are as -
  • Design changes.
  • Excess product variety
  • Bad planning.
  • Lack of standardization.
  • Plant Breakdowns.  
  • Bad working conditions 
  • Plant in Bad conditions and Accidents.

3.Design Defects:

Design defects causes the bad impact on productivity by affecting basic work.
  • Bad design.
  • Lack of standardization.
  • Incorrect Quality Standards.
  • Excess Material for machining.


4.Process Defects:

The productivity is affected by process defects in basic work content.
Some obstacles of process defects are as- 
  • Bad Layout.
  • Wrong process.
  • Wrong machines being used.
  • Wrong work methods of operations.
  • Wrong Tool selections.
  • Incorrect Manufacturing Sequence.

FACTORS AFFECTING WORKING CONDITIONS - 

1.Layout
2.Housekeeping.
3.Working Time.
4.Ergonomics.
5.Fire Prevention and Protection.
6.Noise and Vibrations.
7.Lightning and Ventilation.
8.Occupational Safety Health and Environment.

Zero BAD:
Also termed as Three 'O's in the manufacturing where,BAD are as_
B - Breakdown.
A - Accident.
D - Defect.

Equipment Safety :

- Increased Operator's knowledge about machine helps to improve equipment performance.
- Exact feedback to maintenance peoples regarding machine breakdown or malfunctioning.
- Modification in control circuit for easy operation.
- Pokayoke.
- Reconditioning of Equipment.
- Rewiring or Reconnecting.
- Use of Protective Elements in Electrical Circuits of Equipment.
- Inserting protective elements in Mechanical structure of the equipment.
- Less breakdown of equipment is indication of improved equipment condition.

See more about lean manufacturing in this blog like JIT .


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Location: India

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